What is apkx 1103pder-m and why you should know about it
Introduction
If you are looking for a high-quality milling insert that can handle various materials and applications, you might want to consider apkx 1103pder-m. But what is apkx 1103pder-m and what does it stand for? In this article, we will explain everything you need to know about this product, its main application and benefit, how to use it and where to buy it.
Features and specifications of apkx 1103pder-m
Apkx 1103pder-m is a milling insert that is designed for general machining of various materials, such as steel, stainless steel, cast iron, aluminum, and non-ferrous metals. It has a parallelogram shape with a special design that allows for high cutting speeds, feed rates, and depths of cut. It also has a positive rake angle and a double-sided geometry that reduces cutting forces and improves chip evacuation. The material of apkx 1103pder-m is a hard and wear-resistant carbide grade with a multilayer coating that enhances its performance and durability. The coating consists of a TiCN layer, an Al2O3 layer, and a TiN layer that provide high resistance to heat, abrasion, and oxidation. The dimensions and shape of apkx 1103pder-m are shown in the table below:
apkx 1103pder-m
Parameter
Value
Length (L)
11 mm
Width (W)
6.35 mm
Thickness (T)
3.18 mm
Corner radius (RE)
0.8 mm
Cutting edge length (LE)
9.5 mm
Cutting edge angle (KAPR)
11
Rake angle (GAMF)
13
Landing angle (LAND)
20
Inclination angle (EPSR)
-6
The angles and edges of apkx 1103pder-m are illustrated in the figure below:
The performance and durability of apkx 1103pder-m depend on the cutting conditions, the material to be machined, and the type of milling machine used. However, some general guidelines for using apkx 1103pder-m are as follows:
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The recommended cutting speed range for apkx 1103pder-m is from 100 to 400 m/min, depending on the material hardness and the coating grade.
The recommended feed rate range for apkx 1103pder-m is from 0.05 to 0.4 mm/tooth, depending on the depth of cut and the chip thickness.
The recommended depth of cut range for apkx 1103pder-m is from 0.5 to 6 mm, depending on the width of cut and the stability of the milling machine.
The recommended width of cut range for apkx 1103pder-m is from 10 to 100% of the insert width, depending on the depth of cut and the milling strategy.
The recommended milling strategy for apkx 1103pder-m is either face milling or shoulder milling, depending on the shape and size of the workpiece.
Comparison of apkx 1103pder-m with other milling inserts
Apkx 1103pder-m is not the only milling insert available in the market. There are many other milling inserts from Pramet or other brands that have different features and specifications. How does apkx 1103pder-m differ from other milling inserts in terms of design and function? What are the advantages and disadvantages of apkx 1103pder-m over other milling inserts? How to choose the best milling insert for your needs? These are some of the questions that you might have when comparing apkx 1103pder-m with other milling inserts. Here are some answers:
Apkx 1103pder-m has a parallelogram shape with a special design that allows for high cutting speeds, feed rates, and depths of cut. Other milling inserts may have different shapes, such as square, round, or rhombic, that have different characteristics and applications.
Apkx 1103pder-m has a positive rake angle and a double-sided geometry that reduce cutting forces and improve chip evacuation. Other milling inserts may have negative rake angles or single-sided geometries that increase cutting forces and chip formation.
Apkx 1103pder -m has a hard and wear-resistant carbide grade with a multilayer coating that enhances its performance and durability. Other milling inserts may have different grades and coatings that have different properties and applications.
Apkx 1103pder-m is designed for general machining of various materials, such as steel, stainless steel, cast iron, aluminum, and non-ferrous metals. Other milling inserts may be designed for specific materials or applications, such as hardened steel, titanium alloys, or high-feed milling.
The advantages of apkx 1103pder-m over other milling inserts are that it can handle a wide range of materials and applications, it can achieve high productivity and efficiency, it can reduce tool wear and tool costs, and it can improve surface quality and dimensional accuracy.
The disadvantages of apkx 1103pder-m over other milling inserts are that it may not be suitable for some materials or applications that require special features or specifications, it may not be compatible with some milling machines or holders, and it may require more attention and care when using and maintaining.
To choose the best milling insert for your needs, you should consider the following factors: the material to be machined, the type of milling machine and holder, the cutting conditions and parameters, the milling strategy and geometry, the performance and durability requirements, the budget and availability, and the personal preference and experience.
Tips and tricks for using apkx 1103pder-m effectively
Now that you know what apkx 1103pder-m is and how it compares with other milling inserts, you might want to know how to use it effectively. Here are some tips and tricks for using apkx 1103pder-m that can help you get the best results:
How to install and remove apkx 1103pder-m from your milling machine: To install apkx 1103pder-m, you need to use a compatible holder that can fit the insert shape and size. You also need to use a torque wrench to tighten the screw that secures the insert in place. To remove apkx 1103pder-m, you need to loosen the screw with the torque wrench and take out the insert from the holder. You should always wear gloves and safety glasses when handling apkx 1103pder-m.
How to adjust and optimize the settings of your milling machine for apkx 1103pder-m: To adjust and optimize the settings of your milling machine, you need to consider the cutting speed, feed rate, depth of cut, width of cut, and milling strategy. You should always follow the recommended ranges for these parameters as mentioned above. You should also monitor the temperature, vibration, noise, power consumption, and chip formation of your milling machine. You should make adjustments if you notice any signs of abnormality or inefficiency.
How to maintain and clean apkx 1103pder-m regularly: To maintain and clean apkx 1103pder-m regularly, you need to inspect the insert for any signs of wear or damage after each use. You should also clean the insert with a soft cloth or brush to remove any dirt or debris. You should store the insert in a dry and cool place away from direct sunlight or heat sources. You should replace the insert if it is worn out or damaged beyond repair.
How to troubleshoot and solve common problems with apkx 1103pder-m: To troubleshoot and solve common problems with apkx 1103pder-m, you need to identify the cause and effect of the problem. Some common problems with apkx 1103pder-m are poor surface finish, dimensional inaccuracy, tool breakage, tool chipping, tool overheating, tool corrosion, excessive tool wear, excessive cutting forces, excessive power consumption, excessive noise or vibration, poor chip evacuation , or poor tool life. Some possible causes and solutions for these problems are as follows:
Problem
Cause
Solution
Poor surface finish
Too high or too low cutting speed, feed rate, or depth of cut; wrong insert grade or coating; worn or damaged insert; improper alignment or clamping of insert; unstable or inaccurate milling machine; unsuitable workpiece material or condition
Adjust the cutting parameters according to the recommended ranges; choose the right insert grade and coating for the material and application; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; improve the stability and accuracy of the milling machine; select a suitable workpiece material and condition
Dimensional inaccuracy
Too high or too low feed rate or depth of cut; wrong insert geometry or edge preparation; worn or damaged insert; improper alignment or clamping of insert; unstable or inaccurate milling machine; thermal expansion or contraction of workpiece
Adjust the feed rate and depth of cut according to the recommended ranges; choose the right insert geometry and edge preparation for the milling strategy and geometry; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; improve the stability and accuracy of the milling machine; control the temperature and humidity of the work environment
Tool breakage
Too high cutting speed, feed rate, depth of cut, or width of cut; wrong insert grade or coating; defective or damaged insert; improper alignment or clamping of insert; unstable or inaccurate milling machine; excessive vibration or shock; hard or abrasive workpiece material
Reduce the cutting parameters according to the recommended ranges; choose the right insert grade and coating for the material and application; inspect the insert for any defects or damages before use; check and correct the alignment and clamping of the insert; improve the stability and accuracy of the milling machine; avoid excessive vibration or shock by using dampers or stabilizers; select a softer or less abrasive workpiece material
Tool chipping
Too high cutting speed, feed rate, depth of cut, or width of cut; wrong insert geometry or edge preparation; defective or damaged insert; improper alignment or clamping of insert; unstable or inaccurate milling machine; excessive vibration or shock; hard or brittle workpiece material
Reduce the cutting parameters according to the recommended ranges; choose the right insert geometry and edge preparation for the milling strategy and geometry; inspect the insert for any defects or damages before use; check and correct the alignment and clamping of the insert; improve the stability and accuracy of the milling machine; avoid excessive vibration or shock by using dampers or stabilizers; select a softer or less brittle workpiece material
Tool overheating
Too high cutting speed, feed rate, depth of cut, or width of cut; wrong insert grade or coating; worn or damaged insert; improper alignment or clamping of insert; insufficient coolant or lubricant; high ambient temperature or humidity
Reduce the cutting parameters according to the recommended ranges; choose the right insert grade and coating for the material and application; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; increase the coolant or lubricant flow and pressure; control the temperature and humidity of the work environment
Tool corrosion
Wrong insert grade or coating; worn or damaged insert; improper alignment or clamping of insert; insufficient coolant or lubricant; high ambient temperature or humidity; corrosive workpiece material or environment
Choose the right insert grade and coating for the material and application; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; increase the coolant or lubricant flow and pressure; control the temperature and humidity of the work environment; select a non-corrosive workpiece material or environment
Excessive tool wear
Too high cutting speed, feed rate, depth of cut, or width of cut; wrong insert grade or coating; worn or damaged insert; improper alignment or clamping of insert; insufficient coolant or lubricant; hard, abrasive, or sticky workpiece material
Reduce the cutting parameters according to the recommended ranges; choose the right insert grade and coating for the material and application; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; increase the coolant or lubricant flow and pressure; select a softer, less abrasive, or less sticky workpiece material
Excessive cutting forces
Too high feed rate, depth of cut, or width of cut; wrong insert geometry or edge preparation; worn or damaged insert; improper alignment or clamping of insert; unstable or inaccurate milling machine; hard or tough workpiece material
Reduce the feed rate, depth of cut, or width of cut according to the recommended ranges; choose the right insert geometry and edge preparation for the milling strategy and geometry; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; improve the stability and accuracy of the milling machine; select a softer or less tough workpiece material
Excessive power consumption
Too high feed rate, depth of cut, or width of cut; wrong insert geometry or edge preparation; worn or damaged insert; improper alignment or clamping of insert; unstable or inaccurate milling machine; hard or tough workpiece material
Reduce the feed rate, depth of cut, or width of cut according to the recommended ranges; choose the right insert geometry and edge preparation for the milling strategy and geometry; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; improve the stability and accuracy of the milling machine; select a softer or less tough workpiece material
Excessive noise or vibration
Too high cutting speed, feed rate, depth of cut, or width of cut; wrong insert geometry or edge preparation; worn or damaged insert; improper alignment or clamping of insert; unstable or inaccurate milling machine; loose or faulty components; irregular or uneven workpiece surface
Reduce the cutting speed, feed rate, depth of cut, or width of cut according to the recommended ranges; choose the right insert geometry and edge preparation for the milling strategy and geometry; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; improve the stability and accuracy of the milling machine; tighten or replace any loose or faulty components; smooth or level the workpiece surface
Poor chip evacuation
Too high feed rate, depth of cut, or width of cut; wrong insert geometry or edge preparation; worn or damaged insert; improper alignment or clamping of insert; insufficient coolant or lubricant; sticky or ductile workpiece material
Reduce the feed rate, depth of cut, or width of cut according to the recommended ranges; choose the right insert geometry and edge preparation for the milling strategy and geometry; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; increase the coolant or lubricant flow and pressure; select a less sticky or less ductile workpiece material
Poor tool life
Too high cutting speed, feed rate, depth of cut, or width of cut; wrong insert grade or coating; worn or damaged insert; improper alignment or clamping of insert; insufficient coolant or lubricant; hard, abrasive, or corrosive workpiece material or environment
Reduce the cutting speed, feed rate, depth of cut, or width of cut according to the recommended ranges; choose the right insert grade and coating for the material and application; replace the insert if it is worn or damaged; check and correct the alignment and clamping of the insert; increase the coolant or lubricant flow and pressure; select a softer, less abrasive, or less corrosive workpiece material or environment
Conclusion
In conclusion, apkx 1103pder-m is a milling insert that can handle various materials and applications. It has a parallelogram shape with a special design that allows for high cutting speeds, feed rates, and depths of cut. It also has a positive rake angle and a double-sided geometry that reduce cutting forces and improve chip evacuation. The material of apkx 1103pder-m is a hard and wear-resistant carbide grade with a multilayer coating that enhances its performance and durability. Apkx 1103pder-m has some advantages and disadvantages over other milling inserts, depending on the design and function. To use apkx 1103pder-m effectively, you should follow some tips and tricks for installing, adjusting, maintaining, and troubleshooting the insert. If you are interested in buying apkx 1103pder-m, you can visit the Pramet website or contact their customer service for more information.
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FAQs
Q1: What is the price of apkx 1103pder-m?
A1: The price of apkx 1103pder-m varies depending on the supplier and the quantity. You can check online for the best deals and discounts.
Q2: What is the warranty of apkx 1103pder-m?
A2: The warranty of apkx 1103pder-m depends on the manufacturer and the seller. You should always read the terms and conditions before buying any product.
Q3: What are some alternative products to apkx 1103pder-m?
A3: Some alternative products to apkx 1103pder-m are other milling inserts from Pramet or other brands. You can compare their features and specifications online or consult an expert for advice.
Q4: How can I contact Pramet for more information about apkx 1103pder-m?
A4: You can contact Pramet by visiting their website, calling their phone number, or sending them an email. You can also follow them on social media platforms for updates and news.
Q5: Where can I find more resources and reviews about apkx 1103pder-m?
A5: You can find more resources and reviews about apkx 1103pder-m by searching online, reading blogs and forums, watching videos and podcasts, or joining online communities and groups.
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